There are many factors to consider when constructing an airplane hangar. Location, size, and budget are just a few important details to be considered. However, one of the most important choices you will make before the construction process is deciding whether to build or buy a pre-fabricated steel airplane hangar.

Both options have pros and cons, and the best choice will ultimately depend on your specific needs and circumstances. To help you make an informed decision, we’ve assembled a cost analysis of building vs. buying a pre-fabricated steel airplane hangar.

What’s An Airplane Hangar, and What Are Its Materials?

An airplane hangar is a building where aircraft are stored. Hangars are made of various materials, but steel is the most popular choice for commercial and private airplane storage. Steel is durable, long-lasting, and provides superior protection against the elements. Pre-engineered steel offers several other advantages, including shorter construction time, reduced on-site labor costs, and increased energy efficiency.

Most Popular Sizes of Airplane Hangars

The average size of a commercial airplane hangar is between 10,000 and 50,000 square feet. However, hangar sizes can vary depending on the quantity of aircraft stored. For example, a small private airplane hangar might only be 1,000 or 2,000 square feet, while a larger commercial hangar could be 100,000 square feet.

The most popular sizes of airplane hangars are:

-40 x 60

-50 x 80

-60 x 100

Detailed Cost Analysis of Airplane Hangar

Now that we’ve covered the basics of airplane hangar construction, let’s take a more detailed look at the costs of building vs. buying a pre-fabricated steel hangar.

Building An Airplane Hangar From Scratch

If you decide to build an airplane hangar from scratch, several factors will affect the project’s overall cost. The most important factor is the size of the hangar. Larger airplane hangars will cost more to construct than smaller ones. Other important factors include the type of steel used, the location of the hangar, and the complexity of the design.

Purchasing A Pre-Fabricated Steel Airplane Hangar

If you decide to purchase a pre-fabricated steel airplane hangar, the cost will again depend on several factors, including the size of the hangar and the type of steel used in its construction. Pre-fabricated steel airplane hangars generally cost less than those built from scratch, but the savings will vary depending on the hangar you choose.

How Much To Buy A Hangar? (Approximate)

To give you a better idea of what you might expect to pay for a pre-fabricated steel airplane hangar, we’ve put together a few cost estimates for different size hangars made out of pre-engineered and conventional steel.

-40 x 60 pre-engineered steel hangar: $12,500 – $15,000

-50 x 80 pre-engineered steel hangar: $17,500 – $20,000

-60 x 100 pre-engineered steel hangar: $22,500 – $25,000

How Much To Build A Hangar? (Approximate)

To give you a better idea of what it might cost to build an airplane hangar from scratch, we’ve put together a few cost estimates for different size hangars made out of pre-engineered and conventional steel.

-40 x 60 pre-engineered steel hangar: $15,000 – $20,000

-50 x 80 pre-engineered steel hangar: $20,000 – $25,000

-60 x 100 pre-engineered steel hangar: $25,000 – $30,000

How Long Does It Take To Build A Metal Hangar?

The time it takes to build a metal hangar will depend on the size and type you choose. A small private hangar might only take a few weeks to construct, while a larger commercial hangar could take several months.

A metal hangar typically consists of four main parts: the roof, walls, doors, and floor. The roof is the most important part of the hangar, as it protects the contents from the elements. The walls provide support and stability to the structure, while the doors allow access to the interior. The floor supports the weight of the hangar contents and is made from concrete, asphalt, or metal grating.

There is no one-size-fits-all answer to the process of building a metal hangar, as the steps involved in building a metal hangar will vary depending on the specific requirements of your project. However, some general tips that may be useful include:

1. Work with an experienced metal building contractor who can help you design and construct a hangar that meets your specific needs.
2. Make sure to obtain all the necessary permits and approvals from your local authorities before beginning construction.
3. Choose a suitable location for your hangar, considering factors such as wind speed and snow load.
4. Prepare a foundation that can support the weight of your metal hangar.
5. Erect the metal frame of your hangar according to the manufacturer’s instructions.
6. Install the roof and walls, and seal all seams and gaps to prevent moisture and air infiltration.
7. Complete the interior of your hangar according to your desired specifications, adding features such as insulation, electrical wiring, and flooring.
8. Regularly inspect your metal hangar and make necessary repairs or modifications to keep it in top condition.

What Is The Best Location To Build A Metal Hangar?

There are many factors to consider when determining where to build a metal hangar, but the location is one of the most important. The location of your hangar can impact everything from the cost of construction to the ease of access for your aircraft. It’s important to choose a site that will meet all of your needs and give you the best possible chance for success.

Cost of Construction

A few factors can affect the cost of constructing a metal hangar, one of which is the location. If the hangar is built in an area that is difficult to access or far from civilization, then the cost of construction will be higher. Additionally, if the site for the hangar is in a hurricane zone or an area prone to severe weather, this can also increase the cost.

Ease of Access

The location of your hangar can have a big impact on the ease of access for your aircraft. If you choose a site that is too far away from the airport, you may have to drive a long distance to get to your plane. This can be especially troublesome if you have to make multiple trips in a day. On the other hand, if you choose a location that is too close to the airport, you may find it difficult to find a spot to park your car. The best location for your hangar will be somewhere in between these two extremes.

Space Available

Another factor to consider is the amount of space that you have available. If you have a large plot of land, you will have more options for where to build your hangar. However, if you have a limited amount of space, you may need to be more selective about the location. Regardless of the size of your property, you should consult with the airport authority to make sure that you are permitted to build a hangar in the desired location.

The Best Location

Some general tips on choosing a location for your metal hangar include: 

• Finding a level piece of land that is large enough to accommodate the size of hangar you need
• Choosing a location that has good access to transportation and utilities
• Avoid areas that are prone to flooding or other natural disasters.
• Check with your local zoning laws to ensure that building a metal hangar is permitted in the area.

Should You Build A Hangar Or Buy It?

If you are a pilot or aircraft owner, one of the most important decisions is where to house your plane. For some people, this means building a metal hangar on their property. Others prefer to buy an existing hangar or lease space in a shared facility. There are pros and cons to both options, and the best choice for you will depend on your individual needs and circumstances.

Building a hangar can be a significant investment, but it also has major advantages. When you build a hangar, you have complete control over the design, size, and location. You can tailor the hangar to your specific needs and ensure that it meets all local building codes and regulations. Additionally, owning your hangar can increase the value of your property.

With that being said, the best option for you will depend on your budget, needs, and preferences. If you want complete control over the design and location of your hangar, building one from scratch may be the best option. However, if you are looking for a more affordable or convenient solution, buying an existing hangar or leasing space in a shared facility may be a better choice.

Coastal Steel Structures

If you are in the market for a metal hangar, Coastal Steel Structures is the perfect place to start your search. We offer a wide variety of hangar kits that can be customized to your specific needs. Our experts can help you choose the right size and design for your property. Contact us today, and let’s build together!